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How Is It Made? | Waterproofing Concrete

How Is It Made? | Waterproofing Concrete

Waterproofing is essential for the durability and longevity of architectural structures. It not only protects buildings from external factors, but also prevents the formation of dampness, mold, and other harmful effects indoors. Water leaks can damage concrete structures and lead to rot over time. Therefore, incorporating waterproofing as a fundamental element in construction projects ensures the long-term stability of buildings and reduces maintenance costs for property owners.

As the editorial team of the Building Catalog, we are launching the first installment of the "How Is It Made?" series. We aim for this series to become an important resource for the sector. In this edition, we will focus on the process of waterproofing in concrete. In this document, we will closely examine the DRYBOX SYSTEM created using DRYKOS products. We will analyze it from the production stage to application examples.

What is the DRYBOX SYSTEM?

DRYBOX SYSTEM is an innovative waterproofing solution based on a concrete admixture. This system achieves waterproofing by incorporating a unique additive called DRYMIX ULTRA into the concrete. DRYMIX ULTRA creates crystallized waterproofing within the concrete, effectively preventing water and moisture infiltration. Unlike traditional waterproofing methods, the DRYBOX SYSTEM protects the entire concrete mass and its self-repairing ability ensures permanent waterproofing. This solution is used for waterproofing in various construction projects, including foundation insulation, curtain walls, pools, and water tanks.

Why choose DRYMIX ULTRA?

Drykos' products are designed to improve the water resistance of concrete. DRYMIX ULTRA is a key component in this system and is used for primary waterproofing. This additive uses advanced crystallized technology to improve the water resistance of concrete.

What is DRYMIX ULTRA and how is it produced?

DRYMIX ULTRA is a liquid crystallized admixture that contains an active ingredient. This admixture serves to impermeabilize, protect, and prolong the lifespan of concrete. Its unique chemical structure interacts with the moisture and hydration by-products of cement. As a result, it forms a water-insoluble crystalline complex that fills the pores and capillary spaces created during the hydration phase of concrete. This method provides permanent protection to concrete, preventing water infiltration from any direction and resisting the effects of chemicals. If water or moisture infiltrates the concrete again in its lifetime, it triggers the formation of crystals that can bridge cracks up to 0.5 mm in width. In other words, DRYMIX ULTRA extends the lifespan of concrete by enabling it to self-heal and become waterproof.

How is it applied?

DRYKOS offers a variety of options for providing customized technical support for each project's specific needs. Through comprehensive project support, DRYKOS shares all the necessary technical details with users on how to apply the crystallized waterproofing system. Additionally, during the project's implementation phase, DRYKOS provides technical and application support to ensure the proper application of DRYMIX ULTRA.

The DRYBOX SYSTEM is an important system for foundation and curtain insulation. It specifically addresses key areas in applications, such as rod holes, segregation, and joint joints. This system effectively waterproofs concrete structures by utilizing the benefits of crystallized waterproofing technology. During application, the DRYMIX ULTRA concrete admixture is used, which enhances the water resistance of the concrete. The DRYBOX SYSTEM encompasses complementary components and covers all aspects of waterproofing.

Which Projects Can It Be Applied To?

The DRYBOX SYSTEM can be applied to various scales and types of projects based on their needs. Examples include facilities, water treatment plants, underground parking lots and elevator shafts, dams, tunnels, drinking water tanks, ports and marinas, airport aircraft parking areas, residences, and shopping centers. In this article, we will examine two projects of different scales where the DRYBOX SYSTEM was used during the building construction.

Bologna Business School

The design and implementation process of the new business faculty building of the University of Bologna, designed by Maria Cucinello Architecture Office, incorporated the use of DRYBOX SYSTEM. This application of DRYBOX SYSTEM, which focuses on sustainability and climatic conditions, has resulted in a long-lasting and environmentally friendly building.

Winter Wonderland Al Maha Island

Completed in 2022, the project in Qatar was designed by GULF CONSULTING GROUP. Winter Wonderland Al Maha Island is an island project covering an area of 230,000 sqm, featuring entertainment and shopping centers, beaches, and restaurants. Due to the project's emphasis on waterproofing, the DRYBOX SYSTEM was utilized for the concrete waterproofing.

DRYBOX SYSTEM offers an environmentally friendly waterproofing system that enhances the resistance of concrete structures against water and chemicals. It also reduces maintenance costs with its crack bridging feature. This system is economical, environmentally friendly, and long-lasting, making it a groundbreaking solution for waterproofing and concrete protection in projects.

The liquid crystallized range of DRYMIX ULTRA is even more user-friendly and ecological. It is particularly well-suited for waterproofing foundations and curtain wall concrete.

The DRYBOX SYSTEM sets a new standard in waterproofing concrete structures. By applying this system, water leakage problems are eliminated, and the lifespan of concrete structures is extended. This system is both cost-effective and environmentally friendly, as it enhances the durability of concrete structures and fulfills the responsibility of creating a more sustainable environment for future generations.

Product Name: DRYBOX SYSTEM

Usage Areas: Waterproofing of concrete.

Product Features: long-lasting, easy to implement, sustainable, advanced technology, energy efficient, self-renewable, waterproof, cost-effective, eco-friendly

Certifications: ISO 9001, CE, Green Building Council Italia, Bureau Veritas, LEED USGBC (U.S. GREEN BUILDING COUNCIL), ASTM